Industry 4.0 Fundamentals

Start with the Basics

Learn to operate the equipment of a smart manufacturing environment. Modern factories run on what is known as “Industry 4.0.” They combine automation, robotics, and networked systems, also called the Industrial Internet of Things (IIoT). Every system is interconnected for efficiency and productivity. The Industry 4.0 Associate Certificates set the foundation for all future training's.

Earn Stackable Certificates on Your Schedule

Learn how Smart Manufacturing works and pick up the essentials for working with industrial automation, robots, and digital technology. Learn using the same equipment as local employers, such as FANUC machinery, in a modern, simulated factory.

Our training programs prepare you for the first (associate) levels of industry standard certifications from the Smart Automation Certification Alliance (SACA). Complete the set to have all the Industry 4.0 operator training's and be well-trained in automation and digital technologies. Additionally, you'll have the foundation and knowledge to start earning SACA specialist certificates and FANUC Certifications.

Associate Level Trainings

C-101 Certified Industry 4.0 Associate I—Basic Operations

This competency-based course prepares you to succeed in modern production environments. Learn to use Industry 4.0 controls, automation, and processes. Be able to analyze and modify these modern production control systems.

Competencies

  • Concepts and terminology of smart manufacturing
  • Basic setup, adjustment, and operation of automated machines
  • Production monitoring via HMI, Internet, Ethernet, and smart phones
  • CNC concepts
  • Workplace Communication
  • Safety and Hand Tools
  • Blueprint and Schematic Reading
  • Precision Measurement
  • Basic Electrical Control, Pneumatic, and Sensor Systems Operation
  • Basic Robot Operation and Terminology

Upcoming Classes

Location: Automation and Robotics Center

Cost: $1,295

March – May, Mornings
  • Dates: March 24 – May 29, 2025
  • Schedule: Monday – Thursday, 7 – 9 AM
  • Last day to register: March 19, 2025
March – May, Evenings
  • Dates: March 24 – May 15, 2025
  • Schedule: Monday – Thursday, 5 – 7:30 PM
  • Last day to register: March 21, 2025

Register

C-102 Certified Industry 4.0 Associate II—Advanced Operations

This competency-based course prepares you to analyze and modify modern production control systems that use Industry 4.0 automation technologies and processes.

Competencies

  • Smart manufacturing system metrics and optimization
  • Setup, adjustment, and operation of computer-controlled machines
  • Basic Ethernet network operation
  • Basic programmable controller programming and operation
  • Basic mechanical and hydraulics system operation and adjustment
  • Basic mechatronic systems programming and operation
  • Basic robotics and CNC programming/operation
  • HMI interface and operation

C-103 Certified Industry 4.0 Associate III—Robot System Operations

Robot System Operations certification is an introductory credential that prepares individuals to operate industrial robots and other industry 4.0 technologies in a modern production environment.

This certification is ideal for manufacturing technicians, maintenance technicians, and IT professionals seeking to become versed in robot system operations.

This course is intended for an operator, technician, engineer, or programmer who must set up, record, and/or troubleshoot programs on the HandlingTool software package. The course covers the HandlingTool application, testing, running, and refining the program and production setup.

Recommended safety procedures are integrated into all training exercises.

The course consists of lectures, chapter reviews, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test, and post-test are used to measure mastery of objectives.

Competencies

  • Identify safety hazards and apply safe working practices when working with automated equipment.
  • Demonstrate ability to set up and jog a 6-axis robot.
  • Demonstrate an ability to appropriately start, operate, and shut down an industrial robotic cell.
  • Demonstrate an ability to effectively define tool center points (TCP).
  • Develop an understanding of the various coordinate systems used in robotic programming applications.
  • Demonstrate ability to backup and restore individual files and programs.
  • Demonstrate an ability to recover robot operation from common faults and errors.
  • Demonstrate an ability to monitor, force, and simulate robot inputs and outputs.
  • Create and execute MACRO’s commands within a robotic application.
  • Demonstrate an ability to create programs with a subroutine structure.
  • Demonstrate an ability to modify programmed positions.
  • Develop an understanding robot Smart Manufacturing Concepts.

SACA C-104 Certified Industry 4.0 Associate IV - IIoT, Networking and Data Analytics

This certification is an introductory credential that prepares individuals to program and optimize Industry 4.0 automation technologies such as IIoT, smart sensors/devices, networking, and data analytics software. This certification is ideal for maintenance technicians and IT professionals seeking to become versed in the basics of Industry 4.0 automation.

Competencies:

  • Concepts of Industrial Internet of Things (IIoT)
  • PLC Ethernet Messaging Communications
  • Barcode and RFID Programming and Operation
  • Smart Sensor Programming and Operation
  • Managed Ethernet Switch Configuration and Operation
  • Variable Frequency Drive Programming
  • SQL Database Systems
  • Data Analytics and Manufacturing Execution Systems (MES)
  • Lean Manufacturing and System Optimization

Your One Stop for Advanced Manufacturing Training

Discover hands-on classes in automation, robotics, electrical, electronics, hydraulics, Industry 4.0, machining, and mechanical skills—designed to equip you for today's cutting-edge industries. Take a look at everything we have to offer.

How to Get Started

Ready to take the next step? Contact a Program Coordinator to learn about the next session or connect with a Pathway Navigator to discuss your goals.

Contact Us

Automation and Robotics Center

TechWorks Campus
360 Westfield Ave
Waterloo, IA 50701

Map and Directions

319-296-4447

Email the Automation and Robotics Center

Director

Kent Wolfe
319-296-2329 ext.3004